Pearl Pattern Wet Wipes Non-woven Fabric

How are the pearl patterns of pearl-patterned wet wipes formed on non-woven fabrics? What are the key technical parameters that need to be controlled in this process?
The uniqueness of pearl-patterned wet wipes non-woven fabrics is that their surface is covered with delicate and uniform pearl-like textures. This design is not only beautiful, but more importantly, it greatly improves the functionality of wet wipes. The formation of pearl texture is achieved through a series of precise manufacturing processes, mainly including fiber pretreatment, molding and laying, special embossing and post-processing.
Fiber pretreatment: Select high-quality fiber raw materials, and after fine opening and combing, ensure that the fiber length is uniform and arranged in an orderly manner. Jie Li strictly controls key indicators such as fiber moisture content and impurity content at this stage to ensure the basic quality of raw materials.
Molding and laying: The pretreated fibers are evenly spread through air-laid or hydroentangled web technology to form a preliminary fiber web layer. In this step, the uniformity, strength and air permeability of the fiber web are key control parameters. Jie Li uses advanced production equipment and processes to ensure that each layer of fiber web can reach the best state.
Special embossing: The key to the formation of pearl texture lies in this step. Through a special embossing mold, the fiber web is partially compressed and deformed to form a tiny concave-convex structure similar to the surface of a pearl. In this process, the design of the mold, the embossing temperature, the pressure and the speed must be precisely controlled. Jie Li uses its rich experience and technical accumulation to continuously optimize the mold design and process parameters to achieve the best texture effect and the stability of the fiber structure.
Key technical parameters:
Mold design: The concave and convex shape, spacing and depth of the mold directly affect the visual effect and user experience of the pearl pattern, and require multiple tests and adjustments.
Embossing temperature: Too high will cause the fiber to melt and deform, and too low will result in poor embossing effect. It needs to be accurately set according to the fiber type.
Pressure: Moderate pressure can form a clear texture and avoid fiber breakage, ensuring the overall strength of the product.
Embossing speed: Too fast speed may lead to uneven embossing, and too slow speed will affect production efficiency. It needs to be balanced and adjusted according to equipment capacity and product quality requirements.
Post-processing: The embossed non-woven fabric also needs to undergo post-processing processes such as curing, cutting, and packaging. At this stage, Jie Li also pays attention to details, ensuring the dimensional accuracy, hygiene standards and packaging quality of the final product through precise temperature and humidity control, efficient cutting technology, and strict quality inspection.
The successful launch of pearl pattern wet wipes non-woven fabric is a direct reflection of Jie Li's high attention to research and development, strict quality control, efficient management and high-quality service.
Attaching great importance to research and development: Jie Li has a research and development team composed of industry experts, constantly exploring new materials and new processes, such as the innovation of pearl pattern embossing technology, which is a reflection of its research and development strength.
Strict quality control process: From the storage of raw materials to the delivery of finished products, every link follows the ISO quality management system standards and implements strict quality control. Especially for pearl pattern wet wipes non-woven fabrics, a special quality inspection team has been set up to continuously monitor and optimize key indicators such as embossing effect, water absorption performance, and durability.
Efficient management: Jie Li adopts an advanced ERP management system to achieve accurate scheduling of production plans, effective control of inventory, and efficient coordination of the supply chain, ensuring smooth and efficient production processes.
High-quality service: Jie Li insists on being customer-centric, providing one-stop services from product design, sample making to mass production and logistics distribution, quickly responding to customer needs and solving customer worries.