Mesh Spunlace Non-woven Fabric Can Be Customized

During the spunlace reinforcement process, how to control the spunlace pressure and jet speed to ensure the strength and mesh structure of the mesh spunlace non-woven fabric products?
In the spunlace reinforcement technology, controlling the spunlace pressure and jet speed is the key factor in determining the strength and mesh structure of the mesh spunlace non-woven fabric products. This process not only tests the technical capabilities of the company, but also directly reflects the professional advantages of Jieli Textile Co., Ltd. in producing high-quality non-woven materials. As a leading company that strictly implements procedures such as raw material supplier screening and review, incoming material testing, and incoming material comparison, Jieli Textile Co., Ltd. ensures the excellence and stability of product performance through a series of fine technical controls and optimized production processes during the production of mesh spunlace non-woven fabrics.
Spunlace reinforcement is a non-woven fabric production process that uses high-pressure water flow to entangle and reinforce the fiber web. In this process, the fiber web is entangled and tightly combined under the impact of high-pressure water flow to form a non-woven fabric with certain strength and structural stability. For mesh spunlace non-woven fabrics, the control of spunlace pressure and jet speed directly affects the physical properties and appearance characteristics of the product, especially its strength and uniformity of mesh structure.
Strategies for controlling spunlace pressure
Precise pressure regulation system: Jieli Textile Co., Ltd. is equipped with an advanced pressure regulation system that can accurately control the pressure of high-pressure water flow during the spunlace process. The system uses high-precision sensors and automatic adjustment devices to adjust the spunlace pressure in real time according to the fiber type, mesh thickness and target product characteristics to ensure that each batch of products can achieve the ideal reinforcement effect.
Segmented pressure control: Considering that the density and thickness of the fiber web in different areas may vary, the company adopts segmented pressure control technology. This technology allows different pressure values ​​to be set in different areas of the spunlace equipment, thereby achieving uniform reinforcement of various parts of the fiber web and avoiding uneven strength or mesh deformation caused by local overpressure or underpressure.
Pressure feedback mechanism: In order to ensure the accuracy of pressure control, Jieli Textile has also established a pressure feedback mechanism. By monitoring the actual pressure value during the spunlace process in real time and comparing it with the preset value, the system can automatically adjust the water pressure to ensure the stability and consistency of the entire reinforcement process.
Optimized management of injection speed
Intelligent injection control system: The company has introduced an intelligent injection control system that can automatically adjust the injection speed according to the characteristics of the fiber web and the changes in spunlace pressure. By accurately calculating the optimal matching point between water flow velocity and fiber interweaving, it is ensured that the fibers can be effectively interwoven under the impact of high-speed water flow, while avoiding fiber damage caused by excessive scouring.
Optimization of spray angle and mode: In addition to speed control, optimization of spray angle and mode is also key. Jieli Textile uses advanced fluid dynamics principles to design a multi-nozzle, multi-angle spray mode to ensure that the water flow can evenly cover the entire fiber web and promote full interweaving between fibers. At the same time, by adjusting the spray angle, the size and shape of the mesh can also be controlled to meet the needs of different application scenarios.
Dynamic adjustment strategy: In the actual production process, the characteristics of the fiber web may change slightly due to factors such as raw material batches and environmental humidity. To this end, Jieli Textile adopts a dynamic adjustment strategy to quickly adjust the spray speed, angle and mode according to the real-time monitoring of the fiber web status to ensure the consistency and stability of product quality.
Combining company advantages to ensure product performance
Jieli Textile Co., Ltd.'s technical advantages in the production of mesh spunlace non-woven fabrics are not only reflected in the precise control of spunlace pressure and spray speed, but also throughout the quality management process of the entire production cycle. From the strict screening of raw materials, to real-time monitoring and efficient management during the production process, to the final inspection of finished products, every step reflects the company's high attention to quality.
R&D Strength: The company has a strong R&D team that constantly explores the application of new technologies and new materials to improve the performance and application range of products. In the field of spunlace reinforcement technology, Jieli Textile continues to innovate technology, optimize production processes, and ensure that products are always in the leading position in the industry.
Quality Control Process: Throughout the production cycle, the company implements a strict and comprehensive quality control system. From the storage of raw materials to the delivery of finished products, each step is strictly tested to ensure that the products meet or exceed the quality standards expected by customers.
Efficient Management and Quality Service: An efficient management system ensures a smooth production process and optimal allocation of resources, while high-quality service is reflected in the rapid response to customer needs and the provision of customized solutions. Whether it is product development, production control or after-sales service, Jieli Textile is committed to providing customers with the best experience.